xylan coating vs galvanized
If used in sealing joints such as flanges, heads or inspection covers, the inconsistent tension forms an uneven fit resulting in a high probability of leaks. The properties listed below may not apply to all Xylan coatings as the fluoropolymer and resin content and type can have significant effects on each property. Scroll down to see the Xylan® coatings we offer and their individual uses. It was originally designed to protect rubber seals with a low-friction film that could withstand abrasion and wear. Pigments can also be added to create a colored film for products from fasteners to medical instruments.
If used in sealing joints such as flanges, heads or inspection covers, the inconsistent tension forms an uneven fit resulting in a high probability of leaks. Xylan is FDA-approved for use on medical instruments to perform diagnostic or exploratory testing. Xylan coatings improve the functionality and longevity ofmany products, providing both chemical and corrosion resistance under demandingconditions, such as saltwater or road chemicals. Xylan is generally used to reduce friction, improve wear resistance, and for non-stick applications.
Xylan coatings improve the functionality and longevity of many products, providing both chemical and corrosion resistance under demanding conditions, such as saltwater or road chemicals. While Xylan can help you prepare meals quickly and without oil or heavy cleanup, there are certain dangers associated with the use of items coated this way. Prized for their chemical and corrosion resistance, low-friction properties, and wide temperature tolerance, Xylan coatings are useful in a wide range of applications including: Perfect for applications with tight tolerances, including aircraft and automotive parts. Offering low-friction and reliable water resistance, this coating option is ideal for many industrial requirements. We take pride in specializing in these types of unique jobs that you won't find anywhere else. Available for same-day shipping in a wide variety of sizes, each is expertly coated with the proprietary FluoroKote #1® fluoropolymer coating process that offers easier assembly, fights corrosion and prevents seizing and galling. Xylan is a fluoropolymer-based industrial coating. The rough surfaces make assembly difficult and a tight even tension on each bolt impossible. With a FluoroKote#1® coated bolt that rating jumps to as much as 4,000 hours. Products coated with Xylan are also resistant to extreme weather conditions and degradation from sunlight. Xylan is the brand name of a family of fluoropolymer coatings designed to enhance the properties of a variety of products from machined components and fasteners to piping, medical instruments, and even cookware. Most often removing the nuts requires a cutting torch. Hot dipped galvanized coatings and cadmium or zinc plated bolts will freeze when subjected to the corrosive environments found in manufacturing plants, offshore oil rigs, etc. Chemically, Xylan is a formulation of polytetrafluoroethylene (PTFE). ©2020, Precision Coating Technology & Manufacturing Inc. All Rights Reserved. The additional corrosion resistance allows fasteners to be disassembled quickly, saving lost downtime and man-hours. Xylan was first manufactured by the Whitford Corporation in 1969. Galvanizing produces a coating that is uneven, rough and thick. Xylan is a dry film lubricant that is often used as a coating on nonstick pots and pans. Xylan coatings are used in a variety of industries including: As you can see, Xylan coatings are a versatile option for many products that demand performance in extreme temperatures or chemical or corrosive environments. The specific chemical makeup of PTFEs can vary from brand to brand, and is highly dependent on the process used in manufacturing. Products coated with Xylan arealso resistant to extreme weather conditions and degradation from sunlight. A hot dip galvanized coating can be applied to bolts from M8 and upwards.
– Hot Dip Galvanized Metal and Galvanized Metal There does exist a sharp difference between hot dipped galvanized metal and galvanized objects like nails. Xylan—like other popular fluoropolymer coatings with trademarked brand names—is used to reduce friction and prevent corrosion and wear and tear in a variety of products under demanding conditions. Xylan coatings can be one-, two- (primer and top-coat), and three- (primer, mid-coat, top-coat) coat conventional and reinforced (filled) coating systems. Fluoropolymer coatings have many advantages when compared to galvanized coatings and plating. Xylan is generally used to reduce friction, improve wear resistance, and for non-stick applications.
This does not have a negative effect on the mechanical properties of tensioned fasteners. Xylan is made of low friction, wear resistant composites of fluoropolymers and reinforcing binder resins. Most Xylan® coatings contain PTFE or other types of lubricants and are applied in thin films. They can be used in environments with temperatures up to and over 550 F. If you’re a manufacturer looking to improve your product line, you might be wondering if Xylan coatings are a good fit for you. The costs entailed with other bolt coatings, such as cadmium coating, can be staggering when factors such as man-hours, down time, safety and equipment damage are considered. Tim, our founder, created this business by searching for one-of-a-kind projects that nobody else was performing in the area. The new standard that is being used for the pressure treated lumber, according to ACQ states, chemicals which are used in ACQ are likely to corrode the ordinary galvanized fasteners. FDA-approved, food-grade Xylan coatings are often used on food chutes, tubing, and other parts to reduce friction. Xylan is typically applied in either spray form or as a powder coating. With FluoroKote#1®, these same nuts and bolts exhibit easy on and easy off characteristics increasing worker safety. Additionally, it can be used to protect a metal from corrosion. Precision Coating Technology & Manufacturing, Understanding Electrostatic and Thermal Coatings, Advantages of Powder Coating Your Agricultural Equipment, Xylan Coating Advantages and Applications, Wet Paint vs. Powder Coating… Which to Choose. Galvanizing produces a coating that is uneven, rough and thick. Resists high temperatures and creates a slippery surface for food release on pans and bakeware. Generally, it is applied in a thin film to the target material. The most commonly known application is in non-stick cookware but Xylan coatings have also been used extensively in the automotive industry and for corrosion protection in the oil and gas industry.[1]. These conventional plating processes have undergone the standard salt fog test (ASTM B117) and have been rated at 96 hours of corrosion resistance. Internal nut threads are tapped oversize to predetermined limits in order to accommodate the coating thickness provided by hot dip galvanizing. With a, Protective Industrial Metal Coatings Houston, Download Our Industrial Coatings Brochure, Fluoropolymer coatings remain smooth & resistant when exposed to corrosive environments, Galvanized coatings freeze when subjected to corrosive environments, Fluorokote#1® bolts have up to 4,000 hours corrosion resistance in same salt fog test, Rated at 96 hours of corrosion resistance when undergoing a standard salt fog test (ASTM B117), Fluoropolymer coatings last much longer in corrosive environments, saving man-hours and reducing down-time, Galvanized fasteners last a short amount of time in corrosive environments and are more difficult to disassemble, Smooth yet strong fluoropolymer coatings make assembly using bolts coated with Fluorokote#1® easy and quick, Galvanization results in an uneven and rough bolt surface, making assembly difficult, Bolts coated with Fluorokote#1® provide even tensioning that is tighter and acquired using less torque, Thickness caused by galvanized bolt coatings restricts tight, even tension to bolts. Contact us today to find out more about our fluoropolymer coating process. Precision Coating Technology & Manufacturing has the equipment and expertise to apply fluoropolymer coatings, including Xylan coating and other PTFE coatings, in a variety of thicknesses to meet the specifications for your particular application. Xylan® Coatings are a family of fluoropolymer coatings designed for use on various types of OEM components and fasteners to prevent corrosion and increase the life of the product. Xylan adheres to a variety of materials from metals and plastics, to ceramics and wood, making it a versatile coating for a diverse range of products. With a FluoroKote#1® coated bolt, tighter more consistent tensions are achieved with less required torque. Fluoropolymer coatings have many advantages when compared to galvanized coatings and plating. Metal Coatings Corp. maintains a huge stock of coated B7 studs, threaded bar and 2H nuts. Xylan is the umbrella trademark for most of the Whitford Corporation fluoropolymer coatings line. Xylan coatings are made from wear-resistant composites of fluoropolymers such as PTFE (Polytetrafluoroethylene), PFA (Perfluoroalkoxy alkane), and FEP (Fluorinated ethylene propylene), along with reinforcing binder resins. Cadmium and zinc plated fasteners provide similar corrosion resistance but do not compare to the lasting resistance of fluoropolymer coatings. Another well-known brand of PTFE made by Chemours (formerly DuPont), was discovered accidentally in a lab by Dr. Roy J. Plunkett in 1938 and is most famous for its use in non-stick cookware. Applications.
Xylan coatings also have excellent non-stick and release properties, useful from cookware applications to industrial manufacturing. Hot dipped galvanized coatings and cadmium or zinc plated bolts will freeze when subjected to the corrosive environments found in manufacturing plants, offshore oil rigs, etc.
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