I am pretty sure you will end up finding your problems inside the engine cover and not having to split cases. On the external stuff, note there is a hole in the engine case for one end of the spring and a hole in the spacer that goes inside the spring for the other end.

SOLVED: Kickstart... Share on Facebook; Share on Twitter ; Share on Google+; Share on Pinterest; Share by Email × Question about 1994 Honda XR 600 R. 1 Answer . Kickstart won't return: Post Reply Forum-> Not-So-Modern: Author Message; Tierney. 2.

Sounds like you failed to line up the dot on the rachet with the dot on the gear when you assembled the bike. Had same problem, just recently. Use a1.00mm gasket on casing as well. Hey guys, I wrote in here a few months ago. Create an account.

Have you had the lever off lately? Want Answer 0. Kicked over a couple of times and took side casing off again, no scores felt tip intact so working good. Use a1.00mm gasket on casing as well. Here's a pic of the return spring correctly installed. It would be nice to see this stuff all get some work.

If it started all of a sudden you probably have a broken or loose return spring. Did it get back on in exactly the same way? PlanetMinis forum is the internet's largest mini bike community. I placed the case on and it springs perfectly, however, when I tighten the screws it binds, and doesn't spring back. Replacement set up is: new kickstart shaft (casa version..this one: Have you got a standard style exhaust (clubman or other that fits under the floorboard as a standard exhaust),if so the stop on the kickstart may be catching on the tailpipe of the exhaust,a common fault and one that I cure by grinding or sawing the bumpstop of the kickstart until it clears the tailpipe. This is very annoying, and suggestions?

Just a thought.

I searched the forums with no luck. If you were on a super slow dial up like I am and take half an hour to download a picture and then find it was the wrong size, you would have noticed.

For a better experience, please enable JavaScript in your browser before proceeding. I am surprised to hear the spring didn't pop out of one of the two holes. Kickstart will not return - 1994 Honda XR 600 R. Posted by aazajac on Jun 24, 2009. I got a gasket kit, and of course the clutch case gasket was for a different year, so I used sealing gel. It sounds like you didn't reattach the spring correctly. I remeber lining up the dot so i thing its probably that i didnt wind. So i put everything back together and i got my cr running!

There is a large tab that limits the return of the shaft and this tab should be resting inside a small depression in the case. Thanks, Tierney, 1974 Vespa Sprint Veloce, 1963 VBB 180 Custom.

When I rebuild an engine, I buy an oil seal kit.

The word "Yamaha", the tuning fork logo or other trademarked logos and all other product names are, or may be, trademarks or registered trademarks of Yamaha Motor Corporation. The thickness of a gasket is what's needed to space out the case from the kickstart. I felt tip the clutch and the kickstart axle and rebuilt, just using 1/3 of side casing studs/nuts. It started about 5 hours after a rebuild, am I going to have to split the cases? Anyway, Its probably just a jammed/dislodged tooth on the kickstart gear, like speedfight says ^ Its a 10 minute job, Whip the tranny caseing off and just check. ok you just need a new spring!feel better now? I tried to push start it, but, the clutch doesn't seem to disengage, so while I can get it to turn over, I can't clutch and get the RPMS up. As per your suggestions, I split the cases and while I was at it, I replaced most of the bearings, all the seals and orings, checked the clutch, rebuilt the carb and put it all back together. The issue I'm having all of a sudden is that the kickstarter won't return all the way after being kicked during normal riding conditions anymore. If you install the return spring, … View thousands of photos, event coverage, tips, tricks and performance mods. '59 Vespa 150. Thanks for the picture. The outside of the Clutch Basket has a larger Primary gear (#4) that engages the Primary Pinion gear (#5) on the Crankshaft. Can anyone point me in the right direction to fixing my crf70 kickstarter that wont return? If the project hasn't ended yet, you can use the date you attempted to pledge. Joined: 22 Oct 2011 Posts: 4387 Location: Tega Cay, SC. I think we are paying Stein too much hehe It would be nice to have a filename rejected as a bad filename BEFORE the download and just allow you to correct and have automatic image resizing.

It really doesn't bother me, but if you want to get another return spring just try bikebandit.com if you can't get it from yamaha. once you're up to speed let go of the clutch and she'll come to life, '80 P200E, '76 Primavera 125 ET3. I have a P200e (1979) that was in an accident, slid sideways and sheared off the kickstart shaft. Kickstart Not returning to original Position, www.kawasaki.com/scripts/ImgServ.exe/con...lSC=50&ilIV=0&ilBR=0.

Yes, that's with the clutch cover removed, and you will have to drain the oil out before removing it. The sping ends are where they are supposed to be? Check for bent shaft.

My camera also puts spaces in the filename which allows the file to upload and then bomb. It stays at the 9 oclock position after a kick. Any suggestions will be gratefully appreciated. Brought a cassette clutch from AF and clutch was not engaging correctly, took of side case and you could see a score all around the cassette case and on the actual kick start shaft itself. Thanks all, will check on both counts, even though LI , will try all fixes for now..i don't think it's catching on the exhaust but a good one to check. Discussion Starter • #1 • May 11, 2012. I placed the case on and it springs perfectly, however, when I tighten the screws it binds, and doesn't spring back.

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I bet there is someone who didn't use this seal and has an extra one. Its a 2001 motor with a 108cc stroker kit if that matters at all. On the external stuff, note there is a hole in the engine case for one end of the spring and a hole in the spacer … I'm embarrassed to say I solved this by realizing the kickstart was ( just) catching on the Allen bolt on the exhaust supporting bracket... literally 3-4 strokes of a file and all was sorted... sometimes it pays to look for the obvious things I guess, http://www.scooter-center.com/de/produc ... 4*1*1*1*16.



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